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State-of-the-Art Decoration Production Management 

EmbTrak provides the world’s most advanced scheduling and production management software for the decorated products industry.

Benefits

  • Gives your Production Manager the tools to maximize ROI for your investment in labor and equipment.
  • Schedules for most efficient production in minutes rather than hours.
  • Frees managers from time-consuming calculations so they can focus on more important tasks.
  • When priorities change (and they do!) move an order and see the entire schedule adjust automatically.
  • Drag-and-drop orders to instantly compare run times on alternative machines.
  • Calculates a fair rate on every work order—promotes employee buy-in, eliminates game playing.
  • Evaluates individual productivity using objective labor standards.

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Features

Embroidery

Assigns orders and calculates run times based on multiple factors including:

  • Current threads, product configuration and mechanical changeover time for each machine.
  • Machine number of heads and needles and stitches per minute
  • Stitch file trims per logo and number of pieces.
  • Thread changes required within orders (“rainbowing”)and between orders
  • Policy colors (threads which operators are instructed to always keep on machine).
  • Total order time for each machine which could run the order.

Screen Printing

Assigns orders and calculates run times based on multiple factors including:

  • Number of arms required by order versus number available for each machine.`
  • Current ink patterns and ink change times compared with order ink patterns.
  • Current palette sizes and change over times compared with order image height and width.
  • Difficulty of the order and skill rating of the lead operator for each machine.
  • Dwell times.

Shop Floor

  • Provides real-time feedback to adjust scheduling screen with actual order run time
  • Record elapsed time for bottle-neck operations such as screen print and embroidery
  • Record completion only for lower priority operations.
  • On screen production plan display.
  • On screen work order display (upcoming release).
  • Touch screen entry and tablet versions (upcoming release).

Reporting

  • Labor productivity reporting to evaluate labor and machine performance against standard.
  • Capacity utilization report indicates degree operation is leveraging production investment.